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Expertly developed to meet the specific requirements of pellet manufacturers||| in {Location}|||, JARAY ANDRITZ Ring Dies incorporate advanced engineering to deliver maximum operational efficiency, consistent output quality, and reliable performance. Manufactured using superior materials and automated production techniques, these dies provide a comprehensive solution for diverse pellet production applications||| in {Location}|||.
Our strict adherence to international manufacturing standards ensures that JARAY ANDRITZ Ring Dies produce pellets that meet the exacting quality specifications demanded by feed, biomass, and wood pellet markets||| in {Location}|||, helping producers maintain competitive excellence both domestically and in international markets.
JARAY ANDRITZ Ring Dies are precision-manufactured from premium-grade alloy steel or high-chromium stainless steel, conforming to the German X46Cr13 (X46cr13) standard. The manufacturing process incorporates sophisticated techniques including precision forging, CNC machining, and controlled heat treatment. Our integrated quality management system ensures exceptional die hardness, perfect hole geometry, and superior surface finish - critical parameters for achieving optimal pellet quality|||for {Location} Market||| of feed, biomass, and wood processing applications.
JARAY's precision-engineered ring dies and optimized roller assemblies work in synergy to deliver sustained operational excellence and extended service life for pellet mills||| in {Location}|||. This integrated design ensures consistent production of high-quality pellets that meet the rigorous standards required by feed, biomass, and wood processing facilities||| in {Location}|||. You can depend on JARAY equipment to maintain peak performance through extended production cycles, delivering exceptional value for pellet manufacturing operations||| in {Location}.
JARAY Ring Dies are manufactured using premium, wear-resistant materials selected for maximum durability in challenging production environments. This robust construction ensures exceptional service life under the demanding conditions faced by pellet mills||| in {Location}|||. When combined with recommended maintenance practices, our ring dies deliver sustained reliability and efficiency, minimizing downtime and maximizing productivity for your operations||| in {Location}|||.
Quality assurance is embedded throughout the manufacturing process of every JARAY Ring Die. We implement rigorous multi-stage inspections, with particular emphasis on post-heat treatment verification. Each die carries permanent identification detailing its specific alloy composition, hole specifications, and compression geometry. This comprehensive traceability system guarantees consistent quality and reliable performance that meets the stringent requirements of pellet production facilities||| in {Location}|||.
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
Our rigorous production protocol ensures each ring die achieves optimal performance standards, precision-calibrated for the specific feedstock compositions and operating conditions encountered in pellet manufacturing facilities||| in {Location}|||.
Contact our technical specialists to explore our advanced JARAY ANDRITZ Ring Dies for feed, biomass, and wood applications. We provide customized quotations designed to align with your production requirements and budget, delivering optimal pelletizing solutions for your specific operational needs||| in {Location}|||.
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
