JARAY’s Precision-Crafted Ring Dies for Wood, Biomass & Feed Pellet Mills: A Detailed Manufacturing Process

Explore the meticulous manufacturing process behind JARAY's precision-engineered Ring Dies, designed to enhance the efficiency and durability of wood, biomass, and feed pellet mills. From initial forging to final packaging, every step is optimized to ensure superior quality and performance. JARAY’s Ring Dies are compatible with various pellet mill brands like CPM, Bühler, SZLH, Andritz, MUZL, Van Aarsen, PTN, CPP, TPM, IDAH, Prodesa, La Meccanica, Kahl, Salmatec, and Munch.

Forging the Ring Material

Forging the Ring Material

The process begins with the selection of high-quality metal, which is then rolled into a perfect ring using advanced rolling machines. This forging step is crucial for creating a strong and durable base that can withstand the rigorous demands of pellet production. JARAY ensures that the material used is of the highest grade, suitable for the challenging environments encountered in wood, biomass, and feed pellet mills, including those from well-known brands like CPM, Bühler, SZLH, Andritz, MUZL, and others.

Read More

CNC Machining for Precision Shaping

CNC Machining for Precision Shaping

After forging, the ring undergoes CNC (Computer Numerical Control) machining. This step is vital for achieving the precise diameters and shapes required for optimal performance in pellet mill machines. The CNC machining process ensures that every Ring Die is manufactured with exacting standards, making them compatible with a wide range of pellet mill brands, including Van Aarsen, PTN, CPP, TPM, and IDAH.

Read More

CNC Gun Drilling

CNC Gun Drilling

JARAY’s CNC gun drilling ensures precise, uniform hole sizes in Ring Dies, delivering consistent pellet production across a variety of pellet mill brands.

Read More

Counter Drilling

Counter Drilling

JARAY’s counter drilling process refines holes to ensure smooth, flawless surfaces, optimizing material flow and performance in pellet mills.

Read More

Table Drilling

Table Drilling

Table drilling is the next step in the process, where additional holes are drilled into the die at precise angles and depths. This step is crucial for optimizing the die's efficiency and ensuring that it meets the specific needs of different pellet mill brands. JARAY’s expertise in table drilling ensures that their Ring Dies deliver consistent performance across a range of applications, including biomass and feed pellet production.

Read More

Heat Treatment

Heat Treatment

Heat treatment is a critical process that strengthens the Ring Die, enhancing its wear resistance and durability. By carefully controlling the heating and cooling cycles, JARAY ensures that each Ring Die can withstand the high pressures and temperatures encountered in pellet production. This process is particularly important for maintaining the longevity of Ring Dies used in demanding applications across brands like Van Aarsen, PTN, and La Meccanica.

Read More

CNC Polishing

CNC Polishing

After heat treatment, the Ring Die undergoes CNC polishing. This step smooths out any rough surfaces, reducing friction and wear during operation. CNC polishing not only improves the die's performance but also extends its lifespan, making JARAY’s Ring Dies a cost-effective solution for pellet mill operators using brands like CPM, SZLH, and Andritz.

Read More

Hole Filling/Sealing

Hole Filling/Sealing

To protect the drilled holes from exposure to the atmosphere, the Ring Die is subjected to hole filling and sealing. This process prevents corrosion and ensures that the die maintains its integrity over time. JARAY’s meticulous attention to detail during this step ensures that their Ring Dies remain in optimal condition, providing reliable performance for pellet mills from brands such as Prodesa, IDAH, and Kahl.

Read More

Anti-Corrosion Coating

Anti-Corrosion Coating

To further protect the Ring Die, an anti-corrosion coating is applied. This coating acts as a barrier against moisture and other corrosive elements, extending the life of the die. JARAY’s use of high-quality coatings ensures that their Ring Dies remain durable and effective, even in harsh production environments encountered by brands like TPM, Munch, and Salmatec.

Read More

Final Packaging

Final Packaging

Our Ring Dies are carefully packaged in durable wooden cases to guarantee safe transportation and storage, ensuring the quality and integrity of your products.

Read More

© Ring Die. All Rights Reserved. Powered by storearmy.com