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Expertly developed to meet the specific requirements of pellet manufacturers||| in {Location}|||, JARAY MUZL Ring Dies incorporate advanced engineering to deliver maximum operational efficiency, consistent output quality, and reliable performance. Manufactured using superior materials and automated production techniques, these dies provide a comprehensive solution for diverse pellet production applications||| in {Location}|||.
Our strict adherence to international manufacturing standards ensures that JARAY MUZL Ring Dies produce pellets that meet the exacting quality specifications demanded by feed, biomass, and wood pellet markets, helping producers||| in {Location}||| to maintain competitive excellence both domestically and in international markets.
JARAY MUZL Ring Dies are precision-engineered from premium-grade alloy steel or high-chromium stainless steel, manufactured to the German X46Cr13 (X46cr13) standard. The production methodology incorporates sophisticated processes including precision forging, computer-controlled machining, and specialized heat treatment. Our integrated quality management system guarantees exceptional die hardness, perfect hole geometry, and superior surface finish - critical parameters for achieving optimal pellet quality||| in {Location}||| for feed, biomass, and wood processing applications.
The seamless integration of JARAY's precision ring dies with optimally engineered roller assemblies ensures sustained reliability and extended operational lifespan for pellet mills||| in {Location}|||. This synergistic design guarantees uniform production of high-quality pellets that meet the exacting standards required by feed, biomass, and wood processing facilities||| in {Location}|||. You can rely on JARAY equipment to maintain consistent performance through extended production cycles, delivering exceptional value for pellet manufacturing operations||| in {Location}|||.
JARAY Ring Dies are manufactured using premium, wear-resistant materials specifically selected to withstand the demanding conditions of pellet production environments||| in {Location}|||. This robust construction ensures exceptional service life, delivering reliable performance even under continuous operation. When combined with proper maintenance protocols, our ring dies provide sustained operational efficiency, minimizing downtime and maximizing productivity for pellet mill operators||| in {Location}|||.
Quality assurance forms the foundation of our manufacturing process for JARAY Ring Dies. We implement comprehensive inspection protocols at every production stage, with enhanced scrutiny following critical heat treatment operations. Each die is permanently marked with complete specifications - including alloy composition, hole diameter, thickness, and compression ratio - providing full traceability and verification of quality standards essential for successful pellet production operations||| in {Location}|||.
Explore Our Range of Powerful and Efficient Ring Dies for MUZL Pellet Mill Models.
Each of these models can accommodate hole sizes ranging from 1 to 12.0mm.
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
MUZL350 | 422 | 350 | 142 | 100 |
MUZL420 | 496 | 420 | 180 | 136 |
NUZL420T | 604 | 460 | 216 | 140 |
MUZL420TW | 610 | 460 | 225 | 160 |
MUZL600 | 670 | 550 | 235 | 170 |
MUZL600T | 670 | 552 | 255 | 190 |
MUZL610TW | 670 | 550 | 285 | 220 |
MUZL1200 | 791 | 650 | 245 | 175 |
MUZL120C | 751 | 630 | 257 | 197 |
MUZL1210 | 840 | 660 | 240 | 110 |
MUZL1610C | 960 | 802 | 315 | 223 |
*The above dimensions are for reference only, please contact us for more models and dimensions
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Partner with our engineering specialists to discover how JARAY MUZL Ring Dies can enhance your pellet production||| in {Location}|||. Receive a detailed quotation based on your specific operational parameters and budget, and implement the ideal solution for your feed, biomass, or wood processing requirements.
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
