JARAY Application of Forged Ring Die Blanks from China | Global Applications of Forged Ring Die Blanks from China | JARAY
JARAY is the leading Chinese supplier of X46Cr13 forged ring die blanks. Serving livestock feed, aquaculture, biomass fuel, wood processing, and specialty pellet industries worldwide.
JARAY for youDiverse Global Applications of Forged Ring Die Blanks
JARAY forged ring die blanks serve as a versatile foundation for die manufacturers supplying multiple pellet industries worldwide. They are fully compatible with leading ring die pellet mill brands including CPM, Bühler, Andritz, Van Aarsen, SZLH, MUZL, Idah, PTN, La Meccanica, Yemmak, FAMSUN, Zhengchang, Muyang, KAHL, and Ottevanger. Engineered with controlled metallurgy and structural strength, these blanks support precision machining and consistent performance. Their adaptability allows manufacturers to meet demanding operational standards across feed, biomass, and specialized pellet production sectors globally.
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Reliable Solutions for Livestock Feed Production
In livestock and poultry operations, pellet consistency directly influences feed conversion ratios and animal growth performance. Forged blanks enable ring dies capable of producing uniform pellets from corn, soybean meal, wheat, and mixed formulations. This consistency improves digestibility, minimizes feed wastage, and supports efficient production across pig, poultry, cattle, and sheep farming systems.
Precision Manufacturing for Modern Aquaculture Feed
Aquaculture feed production requires pellets with strict buoyancy control, durability, and water stability. Forged ring die blanks provide the metallurgical integrity necessary to machine dies that produce floating or sinking pellets with consistent density. These dies support the manufacture of high-quality fish, shrimp, and crab feed meeting modern aquaculture performance standards.
Durable Performance in Biomass Fuel Pelletizing
Biomass pellet manufacturing involves highly abrasive materials that demand exceptional die strength. Forged blanks are engineered to withstand wood chips, straw, rice husks, peanut shells, and agricultural residues. Their refined grain structure enhances wear resistance, reduces cracking risk, and ensures extended operational life in demanding wood pellet and renewable energy production environments.
Strength and Stability for Wood Processing Applications
Wood pelletizing subjects dies to intense compression, friction, and thermal stress during continuous operation. Forged ring die blanks provide superior mechanical stability and uniform hardness distribution, reducing deformation and premature wear. This structural reliability supports high-capacity pellet plants seeking longer service intervals and consistent pellet quality output.
Adaptability for Industrial and Specialty Pellet Markets
Beyond feed and fuel, forged blanks support dies used in compound fertilizer granulation, cat litter production, hop pelletizing for brewing, and herbal granule processing. Their dimensional precision and metallurgical consistency enable manufacturers to serve niche industries while maintaining durability, efficiency, and consistent pellet formation across specialized production applications worldwide.
Consistent Performance Across International Pellet Industries
Across global markets, forged ring die blanks provide dependable foundations for precision-machined dies compatible with major pellet mill systems. Their controlled microstructure, strict quality standards, and adaptability ensure reliable operation in diverse climates and production conditions, supporting sustained productivity for feed mills, biomass plants, and specialty pellet manufacturers.
Metallographic Testing of MUZL 600 Ring Die in X46Cr13 Stainless Steel After Heat Treatment
The metallographic examination was conducted on a sample ring die (MUZL 600) manufactured from X46Cr13 stainless steel in the quenched and low-temperature tempered condition. Testing was performed using a Time TMR2000 inverted metallographic microscope and a TMV-1S microhardness tester with a 1.0 kgf load to evaluate structural integrity and hardness compliance after final heat treatment.
Heat Treatment Analysis
Metallographic testing was performed on a MUZL 600 ring die made from X46Cr13 stainless steel in quenched and low-temperature tempered condition. Evaluation using an inverted metallographic microscope and 1.0 kgf microhardness testing confirmed structural integrity and post-treatment hardness compliance.
Non-Metallic Inclusion Analysis
Non-metallic inclusion assessment was carried out in accordance with GB/T 10561-2005 under 100× magnification in the uneroded state. The evaluation showed Class A, B, and C inclusions at zero level, with Class D fine inclusions at 0.5 level and no DS inclusions detected. The observed inclusion length was 0.71 mm within an inspection area of 0.5 mm², confirming that the material meets the technical requirements
Material Microstructure Evaluation
Microstructural analysis was performed after etching with 2%–4% picric acid alcohol solution. The matrix structure predominantly consists of lath martensite with uniformly distributed undissolved carbide particles. This structure indicates proper heat treatment transformation and ensures the mechanical strength and wear resistance required for pellet mill ring die applications.
Microhardness Test Results
Microhardness testing under a 1.0 kgf load in the uneroded condition confirmed that the hardness values comply with the specified requirements of the final heat treatment process. The measured results demonstrate consistent hardness distribution across the tested surface, ensuring durability during operation.
Carbide Network Grading
Carbide network grading was evaluated according to GB/T 1299-2000 Appendix A using deep etching with 2%–4% picrate alcohol solution. The carbide network was rated at Grade 1.0, meeting the specified limits for carbide non-uniformity as defined. The inspection was completed on 15 August 2023, confirming that the ring die satisfies all metallurgical quality standards.
Maximize Performance with Premium Forged Blanks for Ring Dies | JARAY China
Partner with our technical specialists to explore how JARAY’s premium forged blanks can strengthen the foundation of your ring die manufacturing. Obtain a comprehensive quotation tailored to your dimensional requirements, material specifications, and production objectives. Elevate durability, machining precision, and overall die life with forged blanks engineered for feed, biomass, and wood pellet applications.
