Expertly Engineered JARAY BUHLER Ring Dies for Feed, Biomass and Wood Pellet Production in Ecuador
Precision-designed to address the specific challenges of pellet production in Ecuador, JARAY BUHLER Ring Dies incorporate advanced technology to achieve maximum output, consistent quality, and reliable operation. Manufactured using superior materials and automated processes, these dies provide a complete and efficient solution for your plant's needs.
By strictly following international standards, JARAY BUHLER Ring Dies ensure the final pellets meet the high-quality expectations of buyers both within Ecuador and around the world, enhancing your market competitiveness.
Advanced Engineering for Superior JARAY Ring Die Performance in Ecuador
JARAY BUHLER Ring Dies are manufactured from premium alloy or high-chromium stainless steel, conforming to the German X46Cr13 standard. The fabrication process involves precise forging, machining, and controlled heat treatment. This rigorous approach, governed by strict quality protocols, guarantees dies with outstanding hardness, perfectly uniform holes, and a superior finish. These features are essential for achieving the high-quality pellet standards demanded by feed, biomass, and wood producers across Ecuador and around world.
Consistent High Performance for Pellet Mills in Ecuador
The combination of JARAY's premium ring dies and precisely engineered roller assemblies ensures sustained reliability and extended operational life. This robust design guarantees consistent production of superior quality pellets for feed, biomass, and wood processing applications across Ecuador and around world. You can rely on JARAY equipment to maintain peak performance standards through extended production cycles, delivering unmatched value for your operations in Ecuador
Robust Construction for Long-Term Reliability in Ecuador
JARAY Ring Dies are manufactured using premium, high-wear-resistant materials selected for maximum durability. This superior construction ensures exceptional service life, even under the demanding production conditions found in Ecuador. When paired with recommended maintenance practices, our ring dies deliver sustained, reliable performance, minimizing downtime and maximizing productivity for your pellet mill operations across Ecuador and around world.
JARAY Quality Assurance for Demanding Operations in Ecuador
Quality assurance forms the foundation of every JARAY Ring Die's manufacturing journey. We implement rigorous inspection protocols at every production phase, with particularly stringent checks following heat treatment processes. Each die receives permanent identification detailing its specific alloy composition, hole diameter, thickness, and compression length. This comprehensive traceability guarantees consistent quality and reliable performance that meets the rigorous demands of pellet production facilities across Ecuador and around world, ensuring your operations benefit from uncompromised standards.
Select Your Ideal JARAY BUHLER Ring Die for Pellet Production in Ecuador
Discover our comprehensive selection of high-performance ring dies engineered specifically for BUHLER pellet mill applications. Our range offers robust solutions for feed, biomass, and wood pellet processing needs. These precision-engineered dies support various hole diameter configurations from 1mm to 12mm, providing flexible options to meet specific production requirements for pellet manufacturers throughout world & Ecuador
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
BUHLER 350 | 500 | 350 | 180 | 100 |
BUHLER 400 | 558 | 400 | 200 | 120 |
BUHLER 420 x 180 | 489 | 420 | 152 | 108 |
BUHLER 420 x 138 | 489 | 420 | 182 | 138 |
BUHLER 420 x 140 | 580 | 420 | 217 | 140 |
BUHLER 520 x 138 | 610 | 520 | 182 | 138 |
BUHLER 520 x 178 | 617 | 520 | 212 | 178 |
BUHLER 660 x 178 | 799 | 660 | 236 | 178 |
BUHLER 660 x 228 | 790 | 660 | 286 | 228 |
BUHLER 660 x 265 | 790 | 660 | 324 | 265 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Manufacturing Process for JARAY Ring Dies
Material Selection and Preparation
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Precision Drilling and Forming
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Thorough Heat Treatment
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
Customization and Quality Assurance
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Manufacturing Process for 42Crmo/20CrMnTi Alloy Steel Ring Dies
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Manufacturing Process for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel Ring Dies:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Achieve Superior Value with JARAY BUHLER Ring Dies in Ecuador
Contact us today to learn more about our advanced JARAY BUHLER Ring Dies for feed, biomass, and wood applications. Receive a customized quotation that aligns with your operational needs and budget, and find the precise, cost-effective solution for your pellet production challenges in Ecuador.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
