The Skillfully Crafted JARAY CPM Feed, Biomass & Wood Ring Dies serving in Iran
Tailored to meet the diverse demands of the global market, JARAY CPM Feed, Biomass & Wood Ring Dies epitomize cutting-edge technology, delivering unparalleled efficiency, unwavering quality, and unparalleled dependability to streamline your pellet production process effortlessly. Crafted with premium-grade materials and innovative automation technology, JARAY CPM Feed, Biomass & Wood Ring Dies offer an optimal solution for all your production requirements in Iran.
Adhering rigorously to industry benchmarks, JARAY CPM Feed, Biomass & Wood Ring Dies guarantee that the pellets manufactured adhere to the stringent quality criteria embraced universally by pellet consumers across the globe including Iran.
Innovative Process for Exceptional JARAY CPM Ring Die Performance, Delivering the Durability and Efficiency Essential for pellet production in the market in Iran
JARAY CPM Feed, Biomass and Wood Ring Dies are crafted from top-tier alloy steel or high-chromium stainless steel, adhering to the German standard X46 Chromium Steel (X46cr13). Their production involves a meticulous series of steps including forging, cutting, drilling, and heat treatment. Stringent production management and quality systems ensure that the resulting ring dies boast exceptional hardness, uniformity of die holes, and a polished finish, meeting stringent quality standards for your Pellet Mill in Iran.
Unbeatable JARAY Performance for your CPM Pellet Mill at Iran
JARAY high-quality CPM ring dies combined with roller designs that are engineered to deliver reliable performance over time maximizing life. This means you can count on JARAY Ring Dies to produce consistent, high-quality pellets, even after prolonged use, highly suitable for your Plant in Iran.
Durable Design at your operation in Iran
We use high-quality materials and components to ensure that JARAY CPM Ring Dies are built to last. With proper maintenance, our equipment can continue to operate reliably and efficiently for an extra ordinary time.
Ensuring JARAY Quality Standards for Pellet Manufacturing in Iran
Quality control is integral to the manufacturing process of JARAY CPM Ring Dies. Inspections are conducted at each stage, with special attention given post-heat treatment. Each die is marked with specific details, including the alloy, hole diameter, thickness, and compression length, ensuring full traceability and adherence to quality standards.
Find Your Perfect JARAY CPM Ring Dies: Optimized for Feed, Biomass & Wood Pellet Production in Iran
Explore Our Range of Powerful and Efficient Ring Dies for CPM Pellet Mill Models in Iran. Each of these models can accommodate hole sizes ranging from 1 to 12.0mm.
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
CPM3016-4 | 559 | 406 | 190 | 116 |
CPM3016-5 | 559 | 406 | 212 | 138 |
CPM3020-6 | 660 | 508 | 238 | 155.5 |
CPM3020-7 | 660 | 508 | 264 | 181 |
CPM3022-6 | 775 | 572 | 270 | 155 |
CPM3022-8 | 775 | 572 | 324.5 | 208 |
CPM3026-6 | 890 | 673 | 325 | 180 |
CPM3026-8 | 890 | 673 | 388 | 238 |
CPM3032-9 | 1022.5 | 826.5 | 398 | 240 |
CPM3032-11 | 1027 | 825 | 455.5 | 275 |
CPM3032-12 | 1026.5 | 828.5 | 508 | 310.2 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Production Methodology for JARAY CPM Ring Dies suitable for raw materials as available in Iran
Raw Material Sourcing and Preparation
We carefully select premium-grade base materials suitable to Iran and process them through advanced metallurgical procedures, including vacuum degassing for enhanced purity and uniformity. Based on operational demands in Iran, we provide material options including X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with possibilities for specialized material formulations.
Advanced Hole Creation and Shaping
Utilizing sophisticated machinery including precision gun drills and multi-station drilling systems for ring die suitable for Iran, we achieve accurate hole formation through single-pass operations. This delivers superior surface quality and peak performance for CPM pellet mill applications in Iran, improving both operational effectiveness and visual appeal.
Comprehensive Thermal Processing suitable to raw materials available at Iran
Implementing combined vacuum furnace technology and continuous quenching systems, we ensure complete thermal treatment to improve the resilience and service life of our CPM ring dies.
Custom Engineering and Quality Verification
We partner extensively with clients in Iran to develop compression specifications and mechanical properties according to their CPM pellet mill specifications. Each ring die receives detailed microscopic analysis to guarantee premium quality and uniformity for customer in Iran, delivering confidence to our customers.
Production Sequence for 42Crmo/20CrMnTi Alloy Steel CPM Ring Dies for Iran:
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Production Sequence for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel CPM Ring Dies for Iran:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This comprehensive manufacturing approach guarantees that every CPM ring die manufactured meets exceptional quality and performance benchmarks for Iran, customized to our clients' specific operational requirements in Iran for CPM pellet mill applications.
Experience Unmatched Cost-to-Performance Ratio with JARAY CPM Feed, Biomass and Wood Ring Dies for your location in Iran
Get in touch with us now to explore our cutting-edge JARAY CPM Feed, Biomass, and Wood Ring Dies for your plant in Iran. Request a personalized quote tailored to your specific budget and requirements, and discover the ideal solution for your pelletizing needs.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
