Discover high-performance JARAY flat ring dies for pellet production. Engineered with German X46 steel for durability, efficiency, and consistent quality. Available in 1-12mm hole sizes. Manufactured to the operational standards of Poland
Engineered to meet the specific requirements of feed producers in Poland, JARAY Flat Ring Dies incorporate advanced technology to deliver maximum operational efficiency, consistent output quality, and reliable performance. Manufactured using superior materials and precision engineering processes, these dies provide a comprehensive solution for diverse feed pellet production applications in Poland.
Our strict adherence to international manufacturing standards ensures that JARAY Flat Ring Dies produce pellets meeting the exacting quality specifications demanded by the feed industry, helping producer from Poland to maintain competitive excellence in both domestic and international markets.
JARAY Flat Ring Dies are manufactured from high-grade alloy steel or high-chromium stainless steel, conforming to the German X46Cr13 material standard. The fabrication process employs precision techniques including controlled forging, CNC machining, and specialized thermal treatment. Our comprehensive quality assurance system delivers dies with excellent hardness characteristics, uniform hole geometry, and refined surface quality – essential features for maintaining optimal pellet production standards|| in Poland for feed processing applications.
The synchronized engineering of JARAY flat ring dies and compatible rollers ensures stable operation and extended service life for feed production facilities in Poland. This integrated system maintains consistent pellet quality that satisfies the rigorous requirements of feed processing plants throughout the country. Plant operators can rely on JARAY equipment to deliver uninterrupted performance during extended production cycles, ensuring operational efficiency for feed manufacturing units located in India.
JARAY Flat Ring Dies are constructed from premium, wear-resistant alloys specifically selected to withstand the demanding operating conditions prevalent in feed mills of Poland. This robust engineering delivers exceptional service life, maintaining reliable performance even under continuous heavy-duty operation. When maintained according to recommended protocols, these dies ensure sustained operational efficiency with minimal downtime, supporting uninterrupted productivity for feed manufacturers in Poland.
Quality assurance is foundational to the production of every JARAY Flat Ring Die. We implement multi-stage inspection protocols throughout the manufacturing cycle, with enhanced evaluation following critical heat treatment processes. Each die is permanently marked with its complete technical specifications - including alloy composition, dimensional parameters, and compression geometry - ensuring full traceability and compliance with the quality standards essential for successful feed manufacturing operations in Poland.
1
Poultry Farming
Flat-die pellet mills are widely used in poultry farming, especially by small and medium operations that need affordable feed processing. They convert starter, grower, and finisher rations for broilers and layers, as well as duck mash, into compact pellets. The most common pellet size in this sector is 2–4 mm, suitable for young birds and easy digestion.
2
Livestock (Cattle, Sheep, Goats)
In cattle and ruminant feed production, flat-die machines allow farmers to pelletize dairy meal, protein concentrates, or even total mixed rations (TMR). The pellets are typically larger, around 6–8 mm, to match the chewing and rumination habits of cows, sheep, and goats.
3
Aquaculture (Fish and Shrimp)
Small-scale aquaculture units use flat-die pellet mills to prepare both floating and sinking feeds for fish and shrimp. These machines are particularly useful for experimental or low-volume production, with pellet sizes in the range of 1–3 mm to meet the feeding requirements of aquatic species.
4
Pig / Swine Farming
Pig farms use flat-die mills to manufacture piglet starter feed as well as grower and finisher rations. Pelletizing improves feed efficiency and reduces waste. The typical pellet size for swine feed is 3–5 mm, balancing intake rate with digestibility.
5
Rabbits and Small Animals
For rabbit farmers and small-animal keepers, flat-die pellet mills provide an efficient way to make uniform feed pellets. These are usually 3–4 mm in diameter, which suits the chewing behavior and nutritional uptake of rabbits, guinea pigs, and rodents.
6
Horse Feed Producers
Flat-die presses are also employed in the equine feed industry, particularly for specialty formulations that incorporate fiber-rich raw materials. Horse pellets tend to be larger, between 6–10 mm, making them easier for horses to consume.
7
Pet Food (Small-Scale Manufacturers)
Niche pet food producers benefit from flat-die mills because they can make short runs of custom formulations for dogs, cats, or exotic pets. Pellet sizes vary widely, typically between 2–6 mm, depending on the target species and diet.
8
Research and Education
Agricultural universities, feed labs, and research centers rely on flat-die pellet mills to produce small test batches of new feed formulations. Flexibility in die size allows researchers to make pellets ranging from 1–6 mm to match trial requirements.
9
On-Farm Integrated Operations
Many mixed farms integrate feed production by pelleting their own crop residues such as maize stover, bran, or oilseed meals. Flat-die pellet mills are ideal for this application, turning low-value residues into usable rations. The pellet sizes in this case generally fall in the 4–8 mm range.
Browse our extensive collection of high-performance flat ring dies engineered for feed pellet mill applications. Our selection provides robust solutions tailored for feed processing requirements in Poland. These precision-manufactured dies support various hole configurations from 2mm to 12mm, offering versatile options to meet specific production needs for feed manufacturers in Poland.
Outside Diameter (OD) mm | |
|---|---|
KAHL390 | 390 |
KAHL400 | 400 |
KAHL500 | 500 |
KAHL600 | 600 |
KAHL800 | 800 |
KAHL1000 | 1000 |
KAHL1250 | 1250 |
KAHL1500 | 1500 |
*The above dimensions are for reference only, please contact us for more models and dimensions
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Contact our technical specialists today to learn about our advanced JARAY Flat Ring Dies for feed mill applications. We provide customized quotations designed to match your production scale and budget, delivering cost-efficient pelletizing solutions for your specific operational needs in Poland.
Each die is precision-engineered to meet the exact specifications of these renowned pellet mill brands, ensuring seamless integration and optimal performance for Poland’s pellet producers
GEMCO, ABC Machinery, Fanda Pellet Mill, YULONG, AGICO, Shandong Dexi
Amandus Kahl (Germany), La Meccanica (Italy), Buschhoff (Germany), Amisy Machinery
Buskirk Engineering, Glen Mills, Chemplex Industries, LCI Corporation
JARAY designs and manufactures high-performance flat ring dies specifically engineered for Poland’s diverse pellet production requirements. Our components deliver exceptional results when processing biomass materials including wood waste, agricultural residues, and energy crops for renewable energy applications, alongside feed ingredients comprising grains, protein sources, and nutritional additives for animal feed production. Each JARAY flat ring die is precision-crafted to handle the specific characteristics of Poland’s raw materials, ensuring optimal pellet quality for both energy and nutritional applications.
Our flat ring dies support the manufacturing of various pellet types essential to Poland’s industrial and agricultural sectors. For bioenergy producers, we offer dies optimized for industrial wood pellets, agricultural residue pellets, and advanced biofuel pellets. For feed manufacturers, our dies guarantee perfect formation of poultry, livestock, and aquatic feed pellets. We also provide specialized configurations for organic fertilizer pellets and animal bedding pellets, positioning JARAY as the complete solution provider for Poland’s pellet production requirements.
JARAY flat ring dies are produced to exact specifications compatible with international flat die pellet mill standards. Available in various sizes and configurations, our dies feature hole diameters from 2-12mm to accommodate different raw material properties. The precise engineering and compression ratios ensure your flat die pellet mill operates at maximum efficiency, whether producing fuel pellets from biomass or high-quality feed pellets for Poland’s agricultural industry.
Every JARAY flat ring die undergoes stringent quality control processes to meet the specific requirements of Poland’s pellet producers. From material selection using high-grade alloys to final inspection of hole precision and surface finish, we guarantee consistent performance and extended service life. Our technical team understands the unique challenges faced by Poland’s pellet mills and provides dies engineered to withstand local operating conditions while maintaining international performance standards.
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
