Precision-Engineered JARAY IDAH Ring Dies for Sri Lanka's Pellet Industry
Developed to address the specific operational requirements of pellet producers in Sri Lanka, JARAY IDAH Ring Dies integrate advanced engineering to achieve superior production efficiency, consistent output quality, and long-term reliability. Manufactured using high-grade materials and automated precision technology, these dies provide a dependable solution for diverse pellet manufacturing applications in Sri Lanka.
Our rigorous compliance with international quality standards ensures that JARAY IDAH Ring Dies consistently produce pellets meeting the stringent specifications required by both domestic and international feed, biomass, and wood pellet markets, supporting manufactuer in Sri Lanka in maintaining a competitive advantage.
Advanced Manufacturing for Superior JARAY IDAH Ring Die Performance in Sri Lanka
JARAY IDAH Ring Dies are precision-engineered from premium alloy steel or high-chromium stainless steel, manufactured in compliance with the German X46Cr13 material standard. The production methodology incorporates sophisticated techniques including precision forging, CNC machining, and controlled thermal treatment. Our integrated quality management system guarantees outstanding die hardness, precise hole geometry, and excellent surface finish – essential characteristics for achieving superior pellet quality in Sri Lanka for feed, biomass, and wood processing operations.
Reliable Performance for Sri Lankafor Pellet Production
The coordinated engineering of JARAY IDAH ring dies and matched roller assemblies ensures stable operation and extended service life for pellet mills in Sri Lanka. This integrated system maintains consistent pellet quality that satisfies the rigorous requirements of feed, biomass, and wood processing plants throughout the country. Plant operators can depend on JARAY equipment to deliver uninterrupted performance during extended production runs, ensuring operational reliability for pellet manufacturing facilities located in Sri Lanka.
Built for Longevity in Sri Lanka's Pellet Mills
JARAY IDAH Ring Dies are constructed from premium, wear-resistant alloys specifically chosen to withstand the challenging operating conditions prevalent in Sri Lanka pellet mills. This robust engineering delivers exceptional service life, maintaining reliable performance even under continuous heavy-duty use. When paired with regular maintenance, these dies ensure sustained operational efficiency with minimal downtime, supporting consistent productivity for pellet manufacturers in Sri Lanka.
JARAY's Commitment to Quality for Sri Lanka of Indian Pellet Producers
Quality assurance is embedded throughout the fabrication of every JARAY IDAH Ring Die. Multi-stage verification protocols are implemented across all production phases, with enhanced evaluation following critical heat treatment processes. Each die carries permanent identification detailing material composition, dimensional specifications, and technical parameters - ensuring complete traceability and compliance with quality standards essential for pellet manufacturing success in Sri Lanka.
Select the Ideal JARAY IDAH Ring Die for Your Pellet Production in Sri Lanka
Browse our comprehensive selection of high-performance ring dies engineered for IDAH pellet mill applications. Our range offers robust solutions for feed, biomass, and wood processing requirements across India. These precision-crafted dies support various hole configurations from 1mm to 12mm, providing versatile options to meet specific production needs for pellet manufacturers throughout Sri Lanka.
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
IDAH530 | 680 | 530 | 258 | 172 |
IDAH530F | 680 | 530 | 278 | 172 |
IDAH635D | 790 | 635 | 294 | 194 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Manufacturing Process for JARAY Ring Dies
Material Selection and Preparation
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Precision Drilling and Forming
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Thorough Heat Treatment
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
Customization and Quality Assurance
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Manufacturing Process for 42Crmo/20CrMnTi Alloy Steel Ring Dies
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Manufacturing Process for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel Ring Dies:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Achieve Superior Value with JARAY IDAH Ring Dies in Sri Lanka
Connect with our engineering team to discover how JARAY IDAH Ring Dies can enhance your pellet production in Sri Lanka. Receive a detailed quotation based on your specific operational parameters and budget considerations, and implement the ideal solution for your feed, biomass, or wood processing requirements.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
