The Skillfully Crafted JARAY MUZL Feed, Biomass & Wood Ring Dies
Tailored to meet the diverse demands of the global market, JARAY MUZL Feed, Biomass & Wood Ring Dies epitomize cutting-edge technology, delivering unparalleled efficiency, unwavering quality, and unparalleled dependability to streamline your pellet production process effortlessly. Crafted with premium-grade materials and innovative automation technology, JARAY MUZL Feed, Biomass & Wood Ring Dies offer an optimal solution for all your production requirements.
Adhering rigorously to industry benchmarks, JARAY MUZL Feed, Biomass & Wood Ring Dies guarantee that the pellets manufactured adhere to the stringent quality criteria embraced universally by pellet consumers across the globe.
Innovative Process for Exceptional JARAY Ring Die Performance
JARAY MUZL Feed, Biomass and Wood Ring Dies are crafted from top-tier alloy steel or high-chromium stainless steel, adhering to the German standard X46 Chromium Steel (X46cr13). Their production involves a meticulous series of steps including forging, cutting, drilling, and heat treatment. Stringent production management and quality systems ensure that the resulting ring dies boast exceptional hardness, uniformity of die holes, and a polished finish, meeting stringent quality standards.
Unbeatable JARAY Performance
JARAY high-quality ring dies combined with roller designs that are engineered to deliver reliable performance over time maximizing life. This means you can count on JARAY Ring Dies to produce consistent, high-quality pellets, even after prolonged use.
Durable Design
We use high-quality materials and components to ensure that JARAY Ring Dies are built to last. With proper maintenance, our equipment can continue to operate reliably and efficiently for an extra ordinary time.
Ensuring JARAY Quality
Quality control is integral to the manufacturing process of JARAY Ring Dies. Inspections are conducted at each stage, with special attention given post-heat treatment. Each die is marked with specific details, including the alloy, hole diameter, thickness, and compression length, ensuring full traceability and adherence to quality standards.
Find Your Perfect JARAY MUZL Feed, Biomass & Wood Pellet Mill Ring Dies
Explore Our Range of Powerful and Efficient Ring Dies for MUZL Pellet Mill Models.
Each of these models can accommodate hole sizes ranging from 1 to 12.0mm.
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
MUZL350 | 422 | 350 | 142 | 100 |
MUZL420 | 496 | 420 | 180 | 136 |
NUZL420T | 604 | 460 | 216 | 140 |
MUZL420TW | 610 | 460 | 225 | 160 |
MUZL600 | 670 | 550 | 235 | 170 |
MUZL600T | 670 | 552 | 255 | 190 |
MUZL610TW | 670 | 550 | 285 | 220 |
MUZL1200 | 791 | 650 | 245 | 175 |
MUZL120C | 751 | 630 | 257 | 197 |
MUZL1210 | 840 | 660 | 240 | 110 |
MUZL1610C | 960 | 802 | 315 | 223 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Manufacturing Process for JARAY Ring Dies
Material Selection and Preparation
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Precision Drilling and Forming
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Thorough Heat Treatment
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
Customization and Quality Assurance
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Manufacturing Process for 42Crmo/20CrMnTi Alloy Steel Ring Dies
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Manufacturing Process for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel Ring Dies:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Experience Unmatched Cost-to-Performance Ratio with JARAY MUZL Feed, Biomass and Wood Ring Dies
Get in touch with us now to explore our cutting-edge JARAY MUZL Feed, Biomass, and Wood Ring Dies. Request a personalized quote tailored to your specific budget and requirements, and discover the ideal solution for your pelletizing needs.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
