Precision-Engineered JARAY MUZL Ring Dies for Pellet Production in Central African Republic
Expertly developed to meet the specific requirements of pellet manufacturers in Central African Republic, JARAY MUZL Ring Dies incorporate advanced engineering to deliver maximum operational efficiency, consistent output quality, and reliable performance. Manufactured using superior materials and automated production techniques, these dies provide a comprehensive solution for diverse pellet production applications in Central African Republic.
Our strict adherence to international manufacturing standards ensures that JARAY MUZL Ring Dies produce pellets that meet the exacting quality specifications demanded by feed, biomass, and wood pellet markets, helping producers in Central African Republic to maintain competitive excellence both domestically and in international markets.
Advanced Manufacturing for Superior JARAY MUZL Ring Die Performance in Central African Republic
JARAY MUZL Ring Dies are precision-engineered from premium-grade alloy steel or high-chromium stainless steel, manufactured to the German X46Cr13 (X46cr13) standard. The production methodology incorporates sophisticated processes including precision forging, computer-controlled machining, and specialized heat treatment. Our integrated quality management system guarantees exceptional die hardness, perfect hole geometry, and superior surface finish - critical parameters for achieving optimal pellet quality in Central African Republic for feed, biomass, and wood processing applications.
Consistent Performance for Pellet Mills in Central African Republic
The seamless integration of JARAY's precision ring dies with optimally engineered roller assemblies ensures sustained reliability and extended operational lifespan for pellet mills in Central African Republic. This synergistic design guarantees uniform production of high-quality pellets that meet the exacting standards required by feed, biomass, and wood processing facilities in Central African Republic. You can rely on JARAY equipment to maintain consistent performance through extended production cycles, delivering exceptional value for pellet manufacturing operations in Central African Republic.
Engineered for Longevity in Central African Republic's Pellet Industry
JARAY Ring Dies are manufactured using premium, wear-resistant materials specifically selected to withstand the demanding conditions of pellet production environments in Central African Republic. This robust construction ensures exceptional service life, delivering reliable performance even under continuous operation. When combined with proper maintenance protocols, our ring dies provide sustained operational efficiency, minimizing downtime and maximizing productivity for pellet mill operators in Central African Republic.
JARAY Quality Assurance for Pellet Producers in Central African Republic
Quality assurance forms the foundation of our manufacturing process for JARAY Ring Dies. We implement comprehensive inspection protocols at every production stage, with enhanced scrutiny following critical heat treatment operations. Each die is permanently marked with complete specifications - including alloy composition, hole diameter, thickness, and compression ratio - providing full traceability and verification of quality standards essential for successful pellet production operations in Central African Republic.
Find Your Perfect JARAY MUZL Feed, Biomass & Wood Pellet Mill Ring Dies
Explore Our Range of Powerful and Efficient Ring Dies for MUZL Pellet Mill Models.
Each of these models can accommodate hole sizes ranging from 1 to 12.0mm.
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
MUZL350 | 422 | 350 | 142 | 100 |
MUZL420 | 496 | 420 | 180 | 136 |
NUZL420T | 604 | 460 | 216 | 140 |
MUZL420TW | 610 | 460 | 225 | 160 |
MUZL600 | 670 | 550 | 235 | 170 |
MUZL600T | 670 | 552 | 255 | 190 |
MUZL610TW | 670 | 550 | 285 | 220 |
MUZL1200 | 791 | 650 | 245 | 175 |
MUZL120C | 751 | 630 | 257 | 197 |
MUZL1210 | 840 | 660 | 240 | 110 |
MUZL1610C | 960 | 802 | 315 | 223 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Manufacturing Process for JARAY Ring Dies
Material Selection and Preparation
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Precision Drilling and Forming
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Thorough Heat Treatment
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
Customization and Quality Assurance
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Manufacturing Process for 42Crmo/20CrMnTi Alloy Steel Ring Dies
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Manufacturing Process for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel Ring Dies:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Maximize Value with JARAY MUZL Ring Dies for Your Operations in Central African Republic
Partner with our engineering specialists to discover how JARAY MUZL Ring Dies can enhance your pellet production in Central African Republic. Receive a detailed quotation based on your specific operational parameters and budget, and implement the ideal solution for your feed, biomass, or wood processing requirements.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
