Advanced JARAY PTN Ring Dies for Feed, Biomass & Wood Pellet Production
Engineered to excel in the specific conditions of pellet manufacturing sector, JARAY PTN Ring Dies incorporate sophisticated technology to achieve maximum operational efficiency, consistent product quality, and extended service life. Utilizing superior materials and automated manufacturing processes, these dies provide a complete pelletizing solution for diverse production needs
Our strict compliance with international manufacturing protocols ensures that JARAY PTN Ring Dies produce pellets meeting the highest quality specifications required by both domestic and global markets, enabling producer to compete effectively in the international pellet industry.
Advanced Engineering for Superior JARAY PTN Ring Die Performance
JARAY PTN Ring Dies are manufactured from high-grade alloy steel or high-chromium stainless steel, conforming to the German X46Cr13 material standard. The fabrication process employs precision techniques such as controlled forging, CNC machining, and specialized thermal treatment. Our comprehensive quality assurance system delivers dies with excellent hardness characteristics, consistent hole geometry, and refined surface quality – essential features for maintaining optimal pellet production standards for feed, biomass, and wood processing applications.
Consistent Output with JARAY PTN Ring Dies
The coordinated design of JARAY PTN ring dies and matching rollers ensures stable operation and extended service life for pellet mills. This integrated engineering approach maintains uniform pellet quality that meets the exacting standards of feed, biomass, and wood processing facilities throughout the country. You can depend on JARAY equipment to sustain production excellence through continuous operation, delivering reliable performance for pellet manufacturing units located and around world.
Robust Construction for Long-Term Performance
JARAY PTN Ring Dies are built using premium, wear-resistant alloys selected to endure the demanding operating conditions common around world. This heavy-duty engineering provides exceptional longevity, ensuring steady productivity even under continuous use. When maintained according to guidelines, these dies sustain high efficiency with minimal downtime, supporting uninterrupted production for pellet manufacturers across India.
JARAY Quality Commitment to Pellet Producers
Quality assurance is embedded throughout the fabrication of every JARAY PTN Ring Die. Multi-stage verification protocols are implemented across all production phases, with particular focus on post-heat treatment evaluation. Each unit carries permanent identification detailing material grade, hole specifications, and critical dimensions, maintaining complete traceability and compliance with quality benchmarks essential for pellet manufacturing operations.
Select the Ideal JARAY PTN Ring Die for Your Pellet Mill
Browse our extensive collection of high-performance ring dies engineered for PTN pellet mill applications. Our selection provides durable solutions for feed, biomass, and wood pellet processing needs. Each precision-crafted die supports hole diameters from 1mm to 12mm, offering versatile configurations to suit diverse production requirements for pellet manufacturers operating.
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
PTN450 | 560 | 450 | 180 | 106 |
PTN580 | 680 | 580 | 216 | 140 |
PTN650 | 791 | 650 | 245 | 175 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Manufacturing Process for JARAY Ring Dies
Material Selection and Preparation
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Precision Drilling and Forming
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Thorough Heat Treatment
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
Customization and Quality Assurance
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Manufacturing Process for 42Crmo/20CrMnTi Alloy Steel Ring Dies
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Manufacturing Process for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel Ring Dies:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Delivering Precision-Engineered Solutions for Pellet Industry
Contact our specialists today to learn more about our high-performance JARAY PTN Ring Dies for feed, biomass, and wood applications. Receive a customised quotation designed for your operational needs and budget, and find the perfect pellet manufacturing solution for your facility.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
