Precision-Engineered JARAY SZLH Ring Dies for Pellet Production in Iran
Expertly developed to meet the specific requirements of pellet manufacturers in Iran, JARAY SZLH Ring Dies incorporate advanced engineering to deliver maximum operational efficiency, consistent output quality, and reliable performance. Manufactured using superior materials and automated production techniques, these dies provide a comprehensive solution for diverse pellet production applications across Iran and worldwide.
Our strict adherence to international manufacturing standards ensures that JARAY SZLH Ring Dies produce pellets that meet the exacting quality specifications demanded by feed, biomass, and wood pellet markets, helping producers in Iran and to maintain competitive excellence both domestically and in international markets.
Advanced Manufacturing for Superior JARAY SZLH Ring Die Performance in Iran
JARAY SZLH Ring Dies are precision-engineered from premium-grade alloy steel or high-chromium stainless steel, manufactured to the German X46Cr13 (X46cr13) standard. The production methodology incorporates sophisticated processes including precision forging, computer-controlled machining, and specialized heat treatment. Our integrated quality management system guarantees exceptional die hardness, perfect hole geometry, and superior surface finish - critical parameters for achieving optimal pellet quality for Iran market of feed, biomass, and wood processing applications.
Reliable Performance for Pellet Production Demands in Iran
The synergy between JARAY's precision ring dies and optimized roller assemblies ensures sustained operational excellence and extended service life. This integrated engineering approach guarantees consistent production of high-quality pellets that meet the rigorous standards required by feed, biomass, and wood processing facilities across Iran. You can depend on JARAY equipment to maintain peak performance through extended production cycles, delivering exceptional value for pellet manufacturing operations in Iran.
Engineered for Durability in Iran's Pellet Industry
JARAY Ring Dies are constructed using premium, wear-resistant materials selected specifically for extended service life in demanding production environments. This robust engineering ensures exceptional longevity that stands up to the rigorous operating conditions prevalent in Iran. When combined with proper maintenance protocols, our ring dies deliver sustained reliability and efficiency, minimizing operational downtime and maximizing productivity for pellet mill operators throughout Iran and world.
JARAY Quality Assurance for the Iran Market
Quality assurance is fundamental to the production of every JARAY Ring Die. We implement multi-stage inspection protocols throughout manufacturing, with enhanced scrutiny following critical heat treatment processes. Each die is permanently marked with its complete specification - including alloy composition, hole diameter, thickness, and compression ratio - providing full traceability and verification of quality standards essential for successful pellet production operations in Iran.
Select Your Ideal JARAY SZLH Ring Die for Pellet Production in Iran
Explore Our Range of Powerful and Efficient Ring Dies for SZLH Pellet Mill Models.
Discover our comprehensive selection of high-performance ring dies engineered for SZLH pellet mill applications. Our range delivers robust solutions for feed, biomass, and wood processing requirements in Iran. These precision-engineered dies support hole diameter configurations from 1mm to 12mm, providing flexible options to meet specific production needs for pellet manufacturers in Iran
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
SZLH320 | 432 | 320 | 130 | 87 |
SZLH350 | 500 | 350 | 180 | 100 |
SZLH400 | 558 | 400 | 200 | 120 |
SZLH400D | 558 | 400 | 218 | 138 |
SZLH420 | 580 | 420 | 196 | 120 |
SZLH420D | 580 | 420 | 214 | 140 |
SZLH508 | 660 | 508 | 238 | 155 |
SZLH508E | 660 | 508 | 284 | 185 |
SZLH558 | 774 | 572 | 270 | 170 |
SZLH578 | 774 | 572 | 300 | 200 |
SZLH768 | 966 | 761 | 370 | 210 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Manufacturing Process for JARAY Ring Dies
Material Selection and Preparation
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Precision Drilling and Forming
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Thorough Heat Treatment
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
Customization and Quality Assurance
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Manufacturing Process for 42Crmo/20CrMnTi Alloy Steel Ring Dies
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Manufacturing Process for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel Ring Dies:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This meticulous manufacturing approach guarantees that every JARAY ring die meets the most demanding standards for quality and performance, specifically configured to address the unique challenges and requirements of pellet producers in Iran.
Maximize Value with JARAY SZLH Ring Dies for Your Operations in Iran
Connect with our technical team to explore our advanced JARAY SZLH Ring Dies for feed, biomass, and wood applications. We provide customized quotations designed to match your production requirements and budget, delivering optimal pelletizing solutions for your specific operational needs in Iran.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
