High-Performance JARAY TPM Ring Dies for Slovakia's Pellet Industry
Engineered to meet the specific requirements of pellet producers in Slovakia, JARAY TPM Ring Dies incorporate advanced technology to deliver maximum operational efficiency, consistent output quality, and reliable performance. Manufactured using superior materials and precision engineering processes, these dies provide a comprehensive solution for diverse pellet production applications in slovakia.
Our strict adherence to international manufacturing standards ensures that JARAY TPM Ring Dies produce pellets meeting the exacting quality specifications demanded by feed, biomass, and wood pellet markets, helping producer in Slovakia to maintain competitive excellence in both domestic and international markets.
Advanced Engineering for Superior JARAY TPM Ring Die Performance in Slovakia
JARAY TPM Ring Dies are manufactured from high-grade alloy steel or high-chromium stainless steel, conforming to the German X46Cr13 material standard. The fabrication process employs precision techniques including controlled forging, CNC machining, and specialized thermal treatment. Our comprehensive quality assurance system delivers dies with excellent hardness characteristics, uniform hole geometry, and refined surface quality – essential features for maintaining optimal pellet production standards in Slovakia for feed, biomass, and wood processing applications.
Sustained Excellence with JARAY TPM Ring Dies in Slovakia
The integrated design of JARAY TPM ring dies and matched roller assemblies ensures dependable operation and extended service life for pellet mills in Slovakia. This engineered system delivers uniform pellet quality that meets the rigorous standards required by feed, biomass, and wood processing facilities throughout the country. Production managers can trust JARAY equipment to maintain consistent output during continuous operation, ensuring reliable performance for pellet manufacturing plants in Slovakia.
Engineered for Durability in Slovakia's Pellet Mills
JARAY TPM Ring Dies are manufactured using premium, wear-resistant materials specifically selected to endure the demanding operating environments in Slovakia for pellet production facilities. This robust construction ensures extended service life, delivering consistent performance even under continuous heavy-duty operation. When maintained according to recommended guidelines, these dies provide sustained efficiency with minimal downtime, supporting uninterrupted productivity for pellet manufacturers in Slovakia.
JARAY's Quality Assurance for Pellet Producers in Slovakia
Quality management is embedded throughout the fabrication of every JARAY TPM Ring Die. Multi-stage verification protocols are implemented across all manufacturing phases, with particular emphasis on post-heat treatment analysis. Each die carries permanent identification detailing material specification, hole parameters, and critical dimensions, maintaining complete traceability and compliance with the quality benchmarks essential for pellet manufacturing success in Slovakia
Select the Right JARAY TPM Ring Die for Your Pellet Production in Slovakia
Discover our comprehensive selection of high-performance ring dies engineered for TPM pellet mill applications. Our range delivers robust solutions for feed, biomass, and wood processing requirements in Slovakia. These precision-manufactured dies support hole diameter options from 1mm to 12mm, providing flexible configurations to meet specific production needs for pellet manufacturers throughout Slovakia.
Outside Diameter (OD) mm | Inside Diameter (ID) mm | Overall Width mm | Pad Width mm | |
|---|---|---|---|---|
TPM420 | 570 | 420 | 190 | 215 |
TPM520 | 677 | 520 | 300 | 205 |
*The above dimensions are for reference only, please contact us for more models and dimensions
Manufacturing Process for JARAY Ring Dies
Material Selection and Preparation
We meticulously choose high-quality raw materials and subject them to secondary steelmaking processes, including degassing billets for purity and consistency. Depending on requirements, we offer materials such as X46Cr13/4Cr13 stainless steel or 42Crmo/20CrMnTi alloy steel, with the option for custom materials.
Precision Drilling and Forming
Using advanced equipment like imported gun drills and multi-station drills, we ensure precise hole formation in a single operation. This results in high-quality finish and optimal performance for feed production, enhancing both efficiency and aesthetics.
Thorough Heat Treatment
Employing a combination of vacuum furnace and continuous quenching furnace, we guarantee comprehensive heat treatment to enhance the durability and longevity of our ring dies.
Customization and Quality Assurance
We collaborate closely with customers to design compression ratios and strengths as per their requirements. Every ring die undergoes meticulous microscopic examination to ensure top-notch quality and consistency, providing peace of mind to our clients.
Manufacturing Process for 42Crmo/20CrMnTi Alloy Steel Ring Dies
Cutting → Forging → Normalizing → Roughing → Tempering → Finishing → Drilling (Expanding) Hole → Carburizing → Grinding → (Oxidation Layer Removal) → Pressure Testing → (Phosphorus Passivation) → Antirust Oil Coating → Inspection and Packaging
Manufacturing Process for X46 Chromium Steel (X46Cr13/4Cr13) Stainless Steel Ring Dies:
Cutting → Forging → Roughing → Normalizing → Finishing → Quenching and Tempering → Finishing → Drilling Hole → Nitriding → Polishing → Pressure Testing → Resistance Coating → Rust Prevention Oil Coating → Inspection and Packaging.
This detailed process ensures that each ring die we produce meets the highest standards of quality and performance, tailored to our customers' specific needs.
Optimize Your Pellet Production Value with JARAY TPM Ring Dies in Slovakia
Reach out to our specialists today to explore our advanced JARAY TPM Ring Dies for feed, biomass, and wood processing. We provide tailored quotations designed to match your production scale and budget, delivering cost-efficient pelletizing solutions for your specific operational needs in Slovakia.
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
