JARAY: Your Ultimate Ring Die Partner for Wood, Biomass and Feed Pellet Mill Machines
Guarantee Backed
Longer Life
High Efficiency
Performance Guaranteed Ring Dies for your Feed, Biomass & Wood Pellet Mills
Crafted with precision engineering to thrive in the rigorous conditions of feed, biomass, and wood pellet mills, our Ring Die epitomizes the pinnacle of meticulous craftsmanship. Engineered to adapt to the dynamic requirements of the ever-evolving market, our Ring Die embodies cutting-edge innovation, ensuring unparalleled performance, unwavering quality, and unmatched reliability, seamlessly enhancing your pellet production operations.
Each Ring Die is meticulously constructed using premium-grade materials and state-of-the-art automation technologies, resulting in a solution precisely customized to meet your production needs. Committed to upholding industry benchmarks, our Ring Dies ensure that every pellet manufactured adheres to the stringent quality criteria demanded universally by pellet consumers across the globe.
Elevate your pellet production process to unprecedented levels of efficiency and performance with our Ring Dies, meticulously designed and assembled to optimize your workflow and propel your operations towards excellence.
CPM FEED, BIOMASS & WOOD RING DIE
BUHLER FEED, BIOMASS & WOOD RING DIE
SZLH FEED, BIOMASS & WOOD RING DIE
ANDRITZ FEED, BIOMASS & WOOD RING DIE
MUZL FEED, BIOMASS & WOOD RING DIE
VAN AARSEN FEED, BIOMASS & WOOD RING DIE
PTN FEED, BIOMASS & WOOD RING DIE
CPP FEED, BIOMASS & WOOD RING DIE
TPM FEED, BIOMASS & WOOD RING DIE
IDAH FEED, BIOMASS & WOOD RING DIE
FLAT RING DIE
How Are Ring Dies Made? A Comprehensive Guide to Ring Die Manufacturing Process
Explore the meticulous manufacturing process behind JARAY's precision-engineered Ring Dies, designed to enhance the efficiency and durability of wood, biomass, and feed pellet mills. From initial forging to final packaging, every step is optimized to ensure superior quality and performance. JARAY’s Ring Dies are compatible with various pellet mill brands like CPM, Bühler, SZLH, Andritz, MUZL, Van Aarsen, PTN, CPP, TPM, IDAH, Prodesa, La Meccanica, Kahl, Salmatec, and Munch.
Forging the Ring Material
High-quality metal is rolled into a perfect ring, forming a durable base for the Ring Die.
CNC Machining for Precision Shaping
The ring is precisely shaped to exact diameters and specifications for optimal performance.
CNC Gun Drilling
Holes are drilled with high precision to ensure uniform pellet size and consistent production.
Counter Drilling
Holes are refined to be smooth and free of imperfections, enhancing material flow.
Table Drilling
Additional holes are drilled at precise angles, optimizing the die’s efficiency.
Heat Treatment
The die is strengthened through controlled heating and cooling, increasing wear resistance.
Hole Filling/Sealing
Drilled holes are sealed to protect against corrosion and maintain die integrity.
Anti-Corrosion Coating
The die is strengthened through controlled heating and cooling, increasing wear resistance.
Final Packaging
The Ring Die is securely packed in a wooden case to ensure safe transportation and storage.
High-Quality Dies for Maximum Efficiency
Optimized performance with JARAY Ring Dies for Pellet Mills
JARAY Ring Dies are designed to deliver exceptional productivity and high compression ratios, making them the preferred choice for high-density products. These dies are ideal for producing a wide variety of products, including compound feeds, alfalfa, sugar beet, fertilizers, minerals, wood, straw, biomass, and both household and industrial waste.
Superior Strength and Durability
Crafted from forged rings for unparalleled durability with JARAY Ring Dies
Manufactured from high-quality forged rings, JARAY Ring Dies offer guaranteed strength and longevity. These dies are engineered to withstand the rigors of continuous operation, ensuring reliable performance across various applications. The robust construction of our dies makes them adaptable to all types of products, providing consistent, high-quality output.
Technical Expertise and Customization
Tailored solutions for diverse pelleting needs with JARAY Ring Dies
At JARAY, we pride ourselves on our technical expertise and ability to provide customized solutions. Our production process includes comprehensive heat treatment to ensure the durability and effectiveness of each die. We cater to a wide range of requests, offering dies with cylindrical, conical, or clamp fittings to meet the specific needs of our customers.
Personalized Service and Support
Dedicated assistance to maximize your production efficiency with JARAY Ring Dies
Our sales advisors are committed to providing exceptional service and support. They work closely with users of JARAY Ring Dies to ensure optimal performance and productivity. By understanding the unique requirements of each customer, we can offer personalized recommendations on bore type, alloy selection, open surface area percentage, and counterboring type.
Precision Engineering for Improved Performance
Enhance your pellet mill's output with precision-engineered JARAY Ring Dies
Several critical factors contribute to the superior performance of JARAY Ring Dies. These include precise drilling diameters, optimized compression ratios, strategic hole patterns, and specific types of counterbores. Each factor is meticulously engineered to enhance the efficiency and output of your pellet mill.
High-Grade Steel for Exceptional Hardness
Achieve long-lasting results with durable, high-hardness JARAY Ring Dies
JARAY Ring Dies are crafted from high-grade steel, ensuring exceptional hardness and durability. The specific hardness level, measured on the Rockwell C scale, is tailored to meet the demanding conditions of pellet production. This ensures that our dies can handle high-pressure operations while maintaining their integrity over time.
Versatile Applications for Diverse Industries
Adaptable solutions for various pelleting applications with JARAY Ring Dies
JARAY Ring Dies are versatile and suitable for a wide range of industries. Whether you're producing animal feed, biomass pellets, or industrial products, our dies provide reliable and efficient solutions. The adaptability of our dies to different products and production requirements makes them an invaluable asset to any pellet mill operation.
Empowering Global Pellet Production
Extensive Compatibility for Various Pellet Mills
Extensive Compatibility for Various Pellet Mills Our JARAY Ring Dies are designed to seamlessly integrate with a wide range of pellet mills, including CPM, Andritz, Buhler, Amandus Kahl, MuNCH-Edelsthl GmbH, Prodesa, Salmatec, La Meccanica, and Buskirk. Leveraging our expertise and advanced manufacturing capabilities, we ensure that our dies meet the exact specifications and compatibility requirements of these renowned pellet mill manufacturers. Whether you operate a CPM, Andritz, or any other pellet mill, you can rely on JARAY Ring Dies to deliver consistent performance, exceptional durability, and precise pellet production. With our commitment to quality and compatibility, we empower pellet manufacturers worldwide to achieve optimum efficiency and productivity in their operations.
Superior Craftsmanship for JARAY Ring Dies
High-quality materials and precision processes ensure optimal performance for JARAY Ring Dies. Starting with rigorously inspected forged steel rings, automated turning shapes each die to meet specific needs with high precision. Advanced drilling with carbide-tipped bits produces polished holes for immediate usability, while tailored counterboring optimizes pellet discharge. Vacuum heat treatment hardens the dies to 53-55 Rockwell C, enhancing wear resistance. Rigorous quality control at every stage guarantees full traceability and top performance, making JARAY Ring Dies robust and reliable for high-pressure applications.
High-quality starting materials ensure superior stress resistance for JARAY Ring Dies
The manufacturing process for JARAY Ring Dies begins with high-quality raw materials, specifically forged steel rings. These rings are chosen for their exceptional stress resistance and are rigorously inspected to ensure they meet our stringent quality standards. By maintaining a large stock of rings, we can guarantee short manufacturing lead times and consistent product availability.
Automated turning processes deliver precision and efficiency for JARAY Ring Dies
The turning stage is critical in shaping the JARAY Ring Dies to their final form. Utilizing state-of-the-art, fully automated machinery, we can produce any die shape required, ensuring high precision and quality. This automation allows us to maintain swift production times while upholding the highest standards of execution, ensuring that each die meets the specific needs of our customers.
Polished holes ensure immediate usability of JARAY Ring Dies
Drilling is a vital part of the JARAY Ring Dies manufacturing process. We use carbide-tipped drill bits to produce polished holes, ensuring the die can be used immediately without the need for a running-in period. This advanced drilling technique guarantees smooth hole surfaces, facilitating efficient product flow and minimizing downtime in pellet production.
Tailored counterboring techniques for optimum pellet discharge in JARAY Ring Dies
Counterboring is a crucial step in the manufacturing of JARAY Ring Dies. This process strengthens the die and ensures proper pellet discharge from the compression hole. Depending on the specific requirements, counterboring can be standard, stepped, conical, or cylindrical. By optimizing the flow rates, this process maximizes the efficiency and lifespan of the dies.
Vacuum heat treatment processes provide exceptional wear resistance for JARAY Ring Dies
Heat treatment is essential for achieving the desired hardness and durability of JARAY Ring Dies. The dies are hardened to between 53 and 55 Rockwell C, making them more wear-resistant and resilient. The core treatment occurs in a vacuum at temperatures up to 1000°C, a cycle that can take up to 20 hours depending on the load. This meticulous process ensures the dies are robust and capable of handling high-pressure applications.
Ensuring quality and traceability at every manufacturing stage for JARAY Ring Dies
Quality control is integral to the manufacturing process of JARAY Ring Dies. Inspections are conducted at each stage, with special attention given post-heat treatment. Each die is marked with specific details, including the alloy, hole diameter, thickness, and compression length, ensuring full traceability and adherence to quality standards. This rigorous quality control guarantees that every die we produce meets the highest standards of performance and reliability.
High-Performance Rollers for Enhanced Pellet Production
High-Performance JARAY Pellet Mill Rollers for Biomass & Wood Pellets
Frequently Asked Questions
We strive to provide as much information to you as possible. But if there is something more that you would like to talk about, You can always contact us on +86 186 5120 4359
What types of ring dies do you manufacture?
We specialize in manufacturing Ring Dies for Feed Pellet Mills, Biomass Pellet Mills, and Wood Pellet Mills. Our Rings Dies are designed for high-volume processing of various animal feed materials like fish feed, cat litter feed, shrimp feed, cattle feed, pure forage (grass) feed pellets, complete diet feed pellets, concentrated feed pellets and premix feed pellets, biomass materials, making them ideal for pelletizing industries. With our Ring Dies, you can trust in the quality and reliability of our equipment for your pelletizing needs.
What is the capacity of your Ring Dies manufacturing unit?
Our facility boasts state-of-the-art automated CNC machines, gun drills, and a heat treatment facility. This advanced infrastructure enables us to produce Ring Dies efficiently, ensuring both quality and performance. With our capabilities, we can manufacture up to 3000 dies annually.
What size of pellets can be produced with your Ring Dies?
Ring Dies for feed pellet mills are available with pellet sizes ranging from 0.8mm to 16mm, offering versatility for various feed types and animal needs. These Ring Dies boast a durable working life of up to 000 hours, ensuring prolonged efficiency and performance.
Similarly, Ring Dies designed for biomass and wood pellet mills accommodate pellet sizes from 6mm to 30mm, catering to diverse biomass materials and applications. With a robust construction, they also deliver an extended working life of up to 000 hours, maximizing productivity.
Can you produce Ring Dies tailored to specific models of Pellet Mills, or are you able to manufacture them according to our provided drawings?
We have the capability to manufacture ring dies for a wide range of pellet mills, covering various brands including CPM Pellet Mills, Buhler Pellet Mills, Prodesa Pellet Mills, Andritz Pellet Mills, La Maccanica Pellet Mills, Salmatec Pellet Mills, Kahl Pellet Mills, Muench Pellet Mills, PTN Pellet Mills, CPP Pellet Mills, TPM Pellet Mills, IDAH Pellet Mills, SZLH Pellet Mills, MUZL Pellet Mills, Van Aarsen Pellet Mills. Whether you have a specific model from these manufacturers or require customization, we can accommodate your needs. Simply provide us with the model number of your pellet mill, and we'll tailor the ring dies accordingly. Additionally, if you have drawings outlining your specifications, we can manufacture according to those as well, ensuring precision and adherence to your exact requirements.
